The Drugs Don't Work

Posted by Chuck Harrell on Jan 5, 2015 9:26:00 AM

Prescription DrugsMaking pharmaceutical drugs was, for a long time, a manual process, but these days to avoid contamination and improve accuracy, the US Federal Drug Administration (FDA) insists that the process is fully automated in order to improve accuracy. In developed markets like the U.S., this isn't a problem for large pharmaceutical companies but in countries that want to get in on the lucrative business of producing over the counter (OTC) drugs like aspirin it's a huge barrier to entry.

Forty percent of OTC drugs in the U.S. are made in India but recently, FDS inspections have become stricter and despite an abundance of labor, these manufacturers have decided to invest millions of dollars and automate the process. The reason for the recent strictness is due to many anomalies found in a recent report where, for example, "flies that were too numerous to count" in one of the laboratories. The inspectors also found that workers tended to retest drug samples "until acceptable results are obtained" and deleted evidence of failed tests, according to the inspection report. By automating the process, these sorts of discrepancies can be avoided.

The manufacturing of drugs is a complicated process but in India, were labor is cheap, new manufacturing plants are automating the entire process by using machines to store and retrieve the raw ingredients and turn them into finished drugs using preloaded recipes. By removing people from the equation, precise measurements of the compounds are made quicker and with much greater precision than was otherwise possible and thereby, ensures that by scanning the tablets they meet their specified weight and hardness. Is also means that the equipment is stored in a 100 percent sterile room reducing the contamination risk.

The building of these new factories isn't cheap, but the riches to be held are enormous and Indian companies are keen to get in on the action.

Topics: Did you know?, Case Studies

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